As more and more industries embrace automation and technology to improve productivity, the need for smarter tools becomes more evident. With various modern power tools available, electric torque screwdrivers , in particular, are becoming more popular, and with it, tool balancers have become vital assets for these tools.
Tool balancers provide support to the user by taking on some of the weight and making it easier to use the electric torque screwdrivers for extended periods.
In this blog post, we will explore the reasons why tool balancers are an asset to electric torque screwdrivers and how companies can benefit from utilizing tool balancers.
What Are Electric Torque Screwdrivers?
In general, electric torque screwdrivers are powerful tools used to quickly and efficiently drive screws into materials. They are designed with two components: a motor that is attached to the end of the handle, and an adjustable power control system that allows for precise driving force.
Electric torque screwdrivers allow users to customize the speed and power output to get the best results possible, making them ideal for a variety of applications. With the right selection of materials and settings, electric torque screwdrivers can easily drive screws into even hard-to-reach areas in a matter of seconds.
Two Types of Electric Torque Screwdrivers
Electric torque screwdrivers come in two different types: cordless and corded models.
Cordless electric torque screwdrivers are powered by a battery, making them easier to use in outdoor settings as there is no need for an outlet.
On the other hand, corded models are connected to a power source at all times, making them ideal for indoor jobs that require more power and torque. This is typically used in larger-scale projects or industrial settings such as factories.
What Do You Use an Electric Torque Screwdriver for?
There are numerous applications in which an electric torque screwdriver can be used. Common uses include furniture assembly, automotive repairs, electrical wiring and installations, DIY projects, and more. The quick speed and accuracy of the tool make it ideal for both industrial and residential applications.
Nonetheless, industries such as automotive manufacturing, furniture manufacturing, electronics assembly, and construction require the use of electric screwdrivers daily due to their efficiency. Particularly in the assembly process of cars, furniture, and electronics, the ability to quickly and accurately drive screws into the materials is a must.
What Are Tool Balancers?
Tool balancers, also known as tool holders, are designed to help support the weight of power tools while still providing flexibility and maneuverability. These devices come in various shapes and sizes.
Overall, the goal of tool balancers is to reduce fatigue during the extended use of electric torque screwdrivers . They do this by attaching to the handle and providing additional arm support, allowing users to effortlessly move the tool without straining their arms or wrists.
Why Is a Tool Balancer a Valuable Asset to Torque Screwdrivers?
The right tool balancer can make a huge difference in the quality and accuracy of work. With tool balancers, users can drive screws effortlessly and accurately with less strain, even over extended periods. This is especially beneficial for industries that require the use of electric torque screwdrivers daily, as it can help users avoid physical fatigue.
In addition to providing additional arm support here are a few other advantages of using tool balancers:
1. Reduces Operator Fatigue
One of the significant benefits of using a tool balancer alongside an electric torque driver is that it helps in reducing fatigue. Even though electric torque screwdrivers are not very heavy, using them for prolonged periods can cause strain on the user's muscles, leading to early fatigue.
Typically, an electric screwdriver weighs anywhere between 0.5-5lbs depending on whether or not it is battery-operated. But with the help of a tool balancer, this weight is divided, thus reducing the strain on the user and allowing for easy handling and comfortable operation.
2. Improves Reachability
Tool balancers also provide users with greater reachability when using electric torque screwdrivers . With the support of a tool balancer, operators can adjust their arm positioning while working to give them greater freedom and reach for hard-to-reach areas.
In an assembly area, this can be especially beneficial as it prevents awkward postures, strains, and uncomfortable positions. Especially with tasks that require repeated motion, tool balancers can be of great help.
3. Reduce Risks of Potential Injuries
Costly compensation claims from workplace accidents can be avoided by using tool balancers. As mentioned above, with the support of a tool balancer, users can move around freely without having to worry about straining their muscles or putting too much pressure on their arms.
According to the U.S. Bureau of Labor and Statistics, strains are among the top causes of workplace injuries accounting for 30% of worker compensation claims. In fact, on average, the cost of a worker's compensation claim for sprains is $34,409, which is an expensive sum.
With the use of tool balancers, musculoskeletal disorders can be avoided and thus, the risk of potential injuries is drastically reduced.
4. Increased Accuracy and Greater Productivity
When using an electric torque driver, precision is crucial, especially in industries such as aerospace and automotive, where even the slightest mistake can lead to costly errors. Tool balancers help to maintain precision by reducing torque reactions, which could cause the tool to move or sway during usage.
A torque reaction is the force that is experienced when a screwdriver bit or wrench head is rotated. This force can cause the tool to move and thus, affect accuracy. Consequently, torque values in different applications can vary significantly.
5. Better Quality Control
With the increased precision and accuracy that comes from using a tool balancer, users can be sure that their finished work is of quality. This makes it easier for businesses to ensure that their product meets industry standards and ensures customer satisfaction.
Factors such as time, accuracy, efficiency, and safety are of utmost importance when it comes to production processes. A tool balancer can help ensure that all these factors are met, thus providing a reliable product or service.
Tool balancers are relatively cheap, and they offer a practical, cost-effective solution for lifting and handling electric torque screwdrivers . With proper maintenance, they can last for an extended period, making them a more attractive investment compared to other alternatives.
Depending on the specific application, weight capacity, and features, tool balancers often can be purchased for as little as $50.
Tool balancers are straightforward to use and do not require any significant training or expertise, making them accessible to anyone. This is important in businesses, especially those working in industries where workers are constantly rotating and new personnel needs to be trained quickly.
In addition, the simple design allows for easy installation, and they are readily available in the market. By using the tool balancers, operators can easily work without the need for special knowledge, which can improve overall productivity, shorten the training and adjustment period, and help reduce operational costs.
8. Longer Tool Life
The cost of equipment can add up quickly, especially when it comes to industrial-grade tools such as electric torque screwdrivers . With a tool balancer, users can reduce damage and wear caused by strain from prolonged use, leading to greater durability of the equipment.
By eliminating unnecessary strain on the arm muscles while working with an electric torque driver, users can extend the lifespan of the equipment, leading to fewer costly repairs. This not only helps in reducing operational costs but also ensures that businesses can focus on other areas such as product development and customer service.
Continuous hours of working in factories, workshops, and assembly lines can often be strenuous on the user's body and mind. Tool balancers are a great way to reduce this strain and make for a more comfortable working environment.
Not only do they help reduce fatigue caused by long hours of operation, but they also improve operators' health, accuracy, productivity, reachability, and safety while using electric torque screwdrivers .
In summary, tool balancers are an asset to electric torque screwdrivers , significantly improving the overall experience of using them. The use of tool balancers can lead to increased profits for companies, and the reduction in operator fatigue can lead to better employee satisfaction.